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The Composite Experience
BI44933 (NGV07-185091)
The Composite Experience
A quick look at the processes used to create primary composite structures for the 787 Dreamliner.
Carbon Fiber for the 787 Boeing Dreamliner
BI44497 (k65784-045)
Carbon Fiber for the 787 Boeing Dreamliner
Composite materials make up 50 percent of the primary structure of the 787 Dreamliner, including the...
787 Vertical Fin Fabrication - Tape Laydown Machine
BI221575 (k63793-01)
787 Vertical Fin Fabrication - Tape Laydown Machine
Fabrication of the first composite stringers for the vertical fin on the 787 Dreamliner, Boeing's all...
Boeing Moving Line Begins for Production of 787 Vertical Fin
BI221769 (k63972)
Boeing Moving Line Begins for Production of 787 Vertical Fin
March 14, 2007 -- Major assembly mechanics at Boeing's Composite Manufacturing Center (CMC) in Frederickson,...
Worker Guiding 737-700 Wing Structure During Manufacturing
BI215784 (c9j)
Worker Guiding 737-700 Wing Structure During Manufacturing
This 50-foot long lower wing panel, part of the first 737-700, marks the start of production for the...
737-700 Manufacturing
BI216022 (c10f)
737-700 Manufacturing
Numericallyl controlled data flows from the digital design to advanced equipment such as this computerized...
Carbon Fiber Composite Panel for 777 Vertical Fin
BI216242 (k63635-05)
Carbon Fiber Composite Panel for 777 Vertical Fin
A Manufacturing Technician inspects a carbon fiber composite panel for a 777 vertical fin on an automatic...
Robotic Head Assembly for Composite Manufacturing
BI216244 (k63635-06)
Robotic Head Assembly for Composite Manufacturing
A robotic head assembly on an automatic tape lay-up machine is used to precisely lay carbon fiber ply...
Robotic Head Assembly on Automatic Tape Lay-up Machine
BI216246 (k63635-07)
Robotic Head Assembly on Automatic Tape Lay-up Machine
A robotic head assembly on an automatic tape lay-up machine is used to precisely lay carbon fiber ply...
Composite Manufacturing at Boeing Frederickson Facility
BI216248 (k63635-08)
Composite Manufacturing at Boeing Frederickson Facility
A robotic head assembly on an automatic tape lay-up machine is used to precisely lay carbon fiber ply...
777 Vertical Fin Composite Manufacturing at Boeing
BI216250 (k63635-09)
777 Vertical Fin Composite Manufacturing at Boeing
A robotic head assembly on an automatic tape lay-up machine is used to precisely lay carbon fiber ply...
777 Vertical Fin Composite Manufacturing
BI216252 (k63635-10)
777 Vertical Fin Composite Manufacturing
A robotic head assembly on an automatic tape lay-up machine is used to precisely lay carbon fiber ply...
777 Vertical Fin Composite Manufacturing
BI216254 (k63635-11)
777 Vertical Fin Composite Manufacturing
A robotic head assembly on an automatic tape lay-up machine is used to precisely lay carbon fiber ply...
777 Vertical Fin Composite Manufacturing
BI216256 (k63635-12)
777 Vertical Fin Composite Manufacturing
A robotic head assembly on an automatic tape lay-up machine is used to precisely lay carbon fiber ply...
777 Vertical Fin Composite Manufacturing
BI216258 (k63635-13)
777 Vertical Fin Composite Manufacturing
A robotic head assembly on an automatic tape lay-up machine is used to precisely lay carbon fiber ply...
777 Vertical Fin Composite Manufacturing
BI216260 (k63635-14)
777 Vertical Fin Composite Manufacturing
A robotic head assembly on an automatic tape lay-up machine at the Boeing composites manufacturing facility...
777 Vertical Fin Composite Manufacturing
BI216262 (k63635-15)
777 Vertical Fin Composite Manufacturing
A Manufacturing Technician inspects a carbon fiber composite panel beneath the robotic head of an automatic...
777 Vertical Fin Composite Manufacturing
BI216264 (k63635-16)
777 Vertical Fin Composite Manufacturing
A Manufacturing Technician inspects a carbon fiber composite panel beneath the robotic head of an automatic...
777 Vertical Fin Composite Manufacturing
BI216266 (k63635-17)
777 Vertical Fin Composite Manufacturing
A robotic head assembly on an automatic tape lay-up machine at the Boeing composites manufacturing facility...
Control Panel for Automatic Tape Lay-up Machine
BI216268 (k63635-21)
Control Panel for Automatic Tape Lay-up Machine
A Manufacturing Technician monitors the control panel for a Cincinnati Milacron automatic tape lay-up...
Control Panel for Automatic Tape Lay-up Machine
BI216270 (k63635-22)
Control Panel for Automatic Tape Lay-up Machine
A Manufacturing Technician monitors the control panel for a Cincinnati Milacron automatic tape lay-up...
Carbon Fiber Composite Beams are Prepared for Curing
BI216272 (k63635-28)
Carbon Fiber Composite Beams are Prepared for Curing
Carbon fiber composite beams are vacuum bagged in preparation for the curing process at the Boeing composites...
Carbon Fiber Composite Beams are Prepared for Curing
BI216274 (k63635-29)
Carbon Fiber Composite Beams are Prepared for Curing
Carbon fiber composite beams are vacuum bagged in preparation for the curing process at the Boeing composites...
Carbon Fiber Composite Beams are Prepared for Curing
BI216276 (k63635-30)
Carbon Fiber Composite Beams are Prepared for Curing
Carbon fiber composite beams are vacuum bagged in preparation for the curing process at the Boeing composites...
Overhead Crane, Monorail and Trolley System
BI216278 (k63635-31)
Overhead Crane, Monorail and Trolley System
Overhead cranes, monorails, and trolleys automatically move materials to work stations at the Boeing...
Overhead Crane, Monorail and Trolley System
BI216280 (k63635-32)
Overhead Crane, Monorail and Trolley System
Overhead cranes, monorails, and trolleys automatically move materials to work stations at the Boeing...
Carbon Fiber Beams are Prepared for Vacuum Bagging Process
BI216282 (k63635-35)
Carbon Fiber Beams are Prepared for Vacuum Bagging Process
Carbon fiber beams are arranged on a precision table prior to the vacuum bagging process at the Boeing...
Carbon Fiber Beams are Prepared for Vacuum Bagging Process
BI216284 (k63635-36)
Carbon Fiber Beams are Prepared for Vacuum Bagging Process
Carbon fiber beams are arranged on a precision table prior to the vacuum bagging process at the Boeing...
Lockout Tag for Upright Drape Former Tool
BI216286 (k63635-37)
Lockout Tag for Upright Drape Former Tool
A Lockout Tag for safety control is shown on critical machinery at the Boeing composites manufacturing...
Vacuum-Bagged Composites are Prepared for Curing Process
BI216288 (k63635-38)
Vacuum-Bagged Composites are Prepared for Curing Process
Vacuum bagged composite materials are prepared on precision tables for the curing process at the Boeing...
Laser Projection System for Composite Manufacturing
BI216290 (k63635-39)
Laser Projection System for Composite Manufacturing
Carbon fiber composite material is marked with a laser projection system at the Boeing composites manufacturing...
Carbon Fiber Composites Marked with a Laser Projection System
BI216292 (k63635-40)
Carbon Fiber Composites Marked with a Laser Projection System
Carbon fiber composite material is marked with a laser projection system at the Boeing composites manufacturing...
Composite Manufacturing at Boeing Frederickson Facility
BI216294 (k63635-41)
Composite Manufacturing at Boeing Frederickson Facility
A Manufacturing Technician moves composite materials through the facility with an advanced conveyor system...
Boeing Composite Manufacturing Facility at Frederickson, WA
BI216296 (k63635-42)
Boeing Composite Manufacturing Facility at Frederickson, WA
A large interior space is designed for efficiency in composites manufacturing process flow at the Boeing...
Boeing Composite Manufacturing Facility at Frederickson, WA
BI216298 (k63635-43)
Boeing Composite Manufacturing Facility at Frederickson, WA
A large interior space is designed for efficiency in composites manufacturing process flow at the Boeing...
777 Carbon Fiber Vertical Fin is Prepared for Curing
BI216300 (k63635-44)
777 Carbon Fiber Vertical Fin is Prepared for Curing
A 777 carbon fiber vertical fin is vacuum bagged in preparation for curing at the Boeing composites manufacturing...
777 Carbon Fiber Vertical Fin is Vacuump-Bagged for Curing
BI216302 (k63635-45)
777 Carbon Fiber Vertical Fin is Vacuump-Bagged for Curing
A 777 carbon fiber vertical fin is vacuum bagged in preparation for curing at the Boeing composites manufacturing...
Autoclave for Curing Composite Materials
BI216304 (k63635-46)
Autoclave for Curing Composite Materials
A huge custom-built door seals the autoclave for curing composite materials at the Boeing manufacturing...
Autoclave for Curing Composite Materials
BI216306 (k63635-47)
Autoclave for Curing Composite Materials
A huge custom-built door seals the autoclave for curing composite materials at the Boeing manufacturing...
Massive Autoclave for Curing Composite Materials
BI216308 (k63635-48)
Massive Autoclave for Curing Composite Materials
A massive custom-built autoclave is used to cure composite materials for airplanes like the 777 vertical...
Massive Autoclave for Curing Composite Materials
BI216310 (k63635-49)
Massive Autoclave for Curing Composite Materials
A massive custom-built autoclave is used to cure composite materials for airplanes like the 777 vertical...
Massive Autoclave for Curing Composite Materials
BI216312 (k63635-50)
Massive Autoclave for Curing Composite Materials
A massive custom-built autoclave is used to cure composite materials for airplanes like the 777 vertical...
Carbon Fiber 777 Vertical Fin Part after Curing Process
BI216314 (k63635-51)
Carbon Fiber 777 Vertical Fin Part after Curing Process
A cured composite part for a 777 vertical fin assembly has been removed from the autoclave after curing...
Carbon Fiber 777 Vertical Fin Part after Curing Process
BI216316 (k63635-52)
Carbon Fiber 777 Vertical Fin Part after Curing Process
A cured composite part for a 777 vertical fin assembly has been removed from the autoclave after curing...
Automated Machines used in Composite Manufacturing
BI216318 (k63635-53)
Automated Machines used in Composite Manufacturing
Automated numerically-controlled machines are used to drill and form cured composite parts at the Boeing...
Automated Machines used in Composite Manufacturing
BI216320 (k63635-54)
Automated Machines used in Composite Manufacturing
Automated numerically-controlled machines are used to drill and form cured composite parts at the Boeing...
Automated Machines used in Composite Manufacturing
BI216322 (k63635-55)
Automated Machines used in Composite Manufacturing
Automated numerically-controlled machines are used to drill and form cured composite parts at the Boeing...
Template for Composite Repair
BI216324 (k63635-56)
Template for Composite Repair
A template for a composite repair is marked for vacuum bagging at the Boeing composites manufacturing...
Pre-cut Carbon Fiber Ply Layers are Prepared for Repair
BI216326 (k63635-57)
Pre-cut Carbon Fiber Ply Layers are Prepared for Repair
Pre-cut carbon fiber ply layers are stacked in preparation for the repair process at the Boeing composites...
Pre-cut Carbon Fiber Ply Layers are Prepared for Repair
BI216328 (k63635-58)
Pre-cut Carbon Fiber Ply Layers are Prepared for Repair
Pre-cut carbon fiber ply layers are stacked in preparation for the repair process at the Boeing composites...
Large Curing Oven for Composites Manufacturing
BI216330 (k63635-59)
Large Curing Oven for Composites Manufacturing
A large oven is used to cure composite materials at the Boeing composites manufacturing facility in Frederickson,...
Rack and Monorail System for Composites Manufacturing
BI216332 (k63635-60)
Rack and Monorail System for Composites Manufacturing
An automated rack and monorail system transports materials for composites fabrication at the Boeing facility...
Rack and Monorail System for Composites Manufacturing
BI216334 (k63635-61)
Rack and Monorail System for Composites Manufacturing
An automated rack and monorail system transports materials for composites fabrication at the Boeing facility...
Ultrasonic Testing Verifies Manufacturing Quality
BI216336 (k63635-62)
Ultrasonic Testing Verifies Manufacturing Quality
Non-destructive ultrasonic testing verifies manufacturing quality at the Boeing facility in Frederickson,...
Ultrasonic Testing Verifies Manufacturing Quality
BI216338 (k63635-63)
Ultrasonic Testing Verifies Manufacturing Quality
Non-destructive ultrasonic testing verifies manufacturing quality at the Boeing facility in Frederickson,...
Composite Manufacturing at Boeing Frederickson Facility
BI216340 (k63635-64)
Composite Manufacturing at Boeing Frederickson Facility
Composite Manufacturing at Boeing Frederickson Facility
Composite Manufacturing at Boeing Frederickson Facility
BI216342 (k63635-65)
Composite Manufacturing at Boeing Frederickson Facility
Composite Manufacturing at Boeing Frederickson Facility
Composite Manufacturing at Boeing Frederickson Facility
BI216344 (k63635-66)
Composite Manufacturing at Boeing Frederickson Facility
Composite Manufacturing at Boeing Frederickson Facility, Puyallup, WA.
Composite Manufacturing at Boeing Frederickson Facility
BI216346 (k63635-67)
Composite Manufacturing at Boeing Frederickson Facility
Composite Manufacturing at Boeing Frederickson Facility, Puyallup, WA.
Leading Edge for 777 Vertical Fin in Assembly
BI216348 (k63635-68)
Leading Edge for 777 Vertical Fin in Assembly
A leading edge part for a 777 vertical fin is prepared for final assembly at the Boeing composites manufacturing...
Leading Edge for 777 Vertical Fin in Assembly
BI216350 (k63635-69)
Leading Edge for 777 Vertical Fin in Assembly
A leading edge part for a 777 vertical fin is prepared for final assembly at the Boeing composites manufacturing...
Precision Drilling System for Composite Manufacturing
BI216352 (k63635-70)
Precision Drilling System for Composite Manufacturing
An automated precision drilling system is used for drilling composite parts at the Boeing facility in...
Precision Drilling System for Composite Manufacturing
BI216354 (k63635-71)
Precision Drilling System for Composite Manufacturing
An automated precision drilling system is used for drilling composite parts at the Boeing facility in...
Drill Head for Manufacturing Composite Parts
BI216356 (k63635-72)
Drill Head for Manufacturing Composite Parts
Drill head on an automated drilling system for composite parts at the Boeing facility in Frederickson,...
Composite Fin Section for 777 in Assembly
BI216358 (k63635-73)
Composite Fin Section for 777 in Assembly
A composite vertical fin section for a 777 is ready for final assembly at the Boeing facility in Frederickson,...
Assembly Pattern Jig for Composite Manufacturing
BI216360 (k63635-74)
Assembly Pattern Jig for Composite Manufacturing
An assembly pattern jig at the Boeing composites manufacturing facility in Frederickson, Washington.
Assembly Pattern Jig for Composite Manufacturing
BI216362 (k63635-75)
Assembly Pattern Jig for Composite Manufacturing
An assembly pattern jig at the Boeing composites manufacturing facility in Frederickson, Washington.
Foreign Object Damage (FOD) Sweeps and Receival Process Flow Chart
BI216364 (k63635-76)
Foreign Object Damage (FOD) Sweeps and Receival Process Flow Chart
FOD signboard for quality control at the Boeing composites manufacturing facility in Frederickson, Washington....
Composite Parts for 777 Vertical Fin
BI216366 (k63635-77)
Composite Parts for 777 Vertical Fin
Composite parts for installation in a 777 vertical fin at the Boeing facility in Frederickson, Washington....
Automatic Tape Lay-up Machine at Boeing Frederickson Facility
BI216368 (k63635-78)
Automatic Tape Lay-up Machine at Boeing Frederickson Facility
A robotic head assembly on an automatic tape lay-up machine at the Boeing composites manufacturing facility...
Mechanized Vacuum-Bagging Workstation
BI216370 (k63635-80)
Mechanized Vacuum-Bagging Workstation
A mechanized vacuum bagging workstation is used to prepare composite materials for curing at the Boeing...
Plant One Gear Works, circa 1951
BI211530 (p11491)
Plant One Gear Works, circa 1951
Plant One Gear Works, circa 1951
Woman Drilling on Center Section Fuselage
BI211674 (p2234)
Woman Drilling on Center Section Fuselage
Woman Drilling on Center Section Fuselage
Blonde Woman in Electronics Maunfacturing
BI211352 (p43987)
Blonde Woman in Electronics Maunfacturing
Blonde Woman in Electronics Maunfacturing
Smiling Woman with Factory Power Supply
BI24918 (p19325)
Smiling Woman with Factory Power Supply
Smiling Woman with Factory Power Supply
Turning Polyethylene Insulators
BI24924 (p24380)
Turning Polyethylene Insulators
Turning Polyethylene Insulators
T-50 Turbine Wheel, Tedious Assembly
BI24926 (p24941)
T-50 Turbine Wheel, Tedious Assembly
T-50 Turbine Wheel, Tedious Assembly
Jet Engine Assembly
BI210170 (93sk03666)
Jet Engine Assembly
Jet Engine Assembly, Viewed From Above
North American Aviation "Installing the Propellor" Poster, 1940s
BI29776 (pf110)
North American Aviation "Installing the Propellor" Poster, 1940s
"Installing the Propellor" from North American Aviation Production Quality Standards Manual.
Engine Cowlings on Factory Floor
BI29640 (k43168)
Engine Cowlings on Factory Floor
Engine Cowlings on Factory Floor
Woman with a Cutaway Pratt and Whitney R-4360 Aircraft Engine
BI29562 (k673)
Woman with a Cutaway Pratt and Whitney R-4360 Aircraft Engine
Woman with a cutaway Pratt and Whitney R-4360 aircraft engine. This engine was used on the XF8B, the...
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